Barjeel Fashion
Barjeel Fashion
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As global demand for technical sportswear grows, sourcing cycling gear requires a deep understanding of textile engineering, ergonomic design, and supply chain logistics. Guangdong Barjeel Fashion Co., Ltd. bridge the gap between concept and delivery.
Founded in 2006, our 3,600-square-meter facility features automated machinery and an integrated supply chain. We specialize in producing cycling jerseys, bib shorts, windbreakers, and accessories that withstand varied weather conditions and high exertion.
We source certified Italian Lycra, MITI fabrics, and Coolmax meshes. These fabrics feature multi-denier gradient structures that pull moisture away from the skin, promoting evaporative cooling during long rides.
Our patterns are designed for an on-the-bike position. Pre-shaped sleeves, articulated shoulders, and engineered compression panels reduce aerodynamic drag and muscular fatigue.
Guangdong Barjeel Fashion Co., Ltd. operates an integrated manufacturing workshop. Every stage of production, from digital pattern generation to final quality inspection, is monitored for consistency and accuracy.
We use automated CAD systems to generate size gradings. Our digital marking systems optimize fabric nesting, reducing raw material waste by up to 15% and ensuring precise alignment for sublimation graphics.
To eliminate seam chafing, we use automated laser cutters and ultrasonic welding. This bonds performance synthetics without standard thread stitches, creating flat, aerodynamic seams that lie flush against the skin.
Our quality control program conducts checks at every production stage. We perform washability tests, colorfastness checks under salt and UV exposure, and mechanical pull tests on zipper systems to ensure durability.
Take an inside look at our manufacturing workflow. We integrate craftsmanship with industrial equipment to produce high-performance apparel.
Performance cycling apparel requires specialized fabrics. This technical guide outlines the materials and construction methods we use to balance aerodynamic efficiency, thermal regulation, and structural integrity.
| Apparel Part | Primary Material Choices | Technical Features | Target Riding Conditions |
|---|---|---|---|
| Summer Race Jerseys | 85% Polyester, 15% Elastane Blend (110–135 GSM) | High moisture-wicking capillary channels, UPF 50+ UV filtration, anti-microbial silver-ion thread treatments. | Hot, humid climates (24°C to 40°C), intensive racing. |
| Pro-Level Bib Shorts | Italian Lycra / MITI Power Band Blends (210–240 GSM) | Graduated muscle compression, high abrasion resistance (Martindale test > 50k cycles), four-way stretch memory. | Long-distance endurance training & criterium racing. |
| Chamois Pad Inserts | Multi-density open-cell memory foam with carbon thread covers | Variable thickness (3mm to 14mm), anatomical pressure relief channels, hydro-ventilated perforated bases. | Road, Gravel, and Cross-Country MTB disciplines (>6 hours). |
| Thermal Winter Jackets | 3-Layer TPU windproof membrane laminated with fleece lining | Hydrostatic head rating > 10,000mm, moisture vapor transmission (MVTR) 8,000 g/m²/24h. | Cold and wet autumn/winter road training (-5°C to 10°C). |
| Aerodynamic Speed Suits | Dimpled textured aero-fabrics on shoulders/arms | Boundary layer disruption reduces drag at speeds above 36 km/h. Smooth flatlock seams. | Track racing, Time Trials, and high-performance Triathlons. |
Global brands require reliable supply chain compliance. Our facilities and textile inputs are aligned with international certifications, ensuring your business remains protected against regulatory import issues.
Every thread, button, zip, and print ink used in our cycling apparel is tested to ensure it is free from harmful levels of over 100 regulated substances, meeting international safety requirements.
We guarantee that our technical synthetics, particularly polyurethane membranes and silicone leg grippers, meet EU REACH chemical criteria, preventing import issues at European customs ports.
Our factory operates under fair labor policies, verified working hours, and structured environmental management controls, helping brands satisfy ESG audit requirements.
Whether you are an established brand, a corporate team, or an e-commerce retailer, our OEM/ODM infrastructure accommodates your specific B2B purchasing needs.
Launch collections with custom sizing, brand labels, customized packaging, and specific fabric combinations. We manage the process from design mockups to production delivery.
MINIMUM ORDER QUANTITY: 100 PCSOutfit club rides, corporate charity events, or professional racing teams with matching kits. Our digital dye-sublimation printing replicates complex vector logos and sponsors' colors.
PRODUCTION LEAD TIME: 14-21 DAYSOptimize inventory with flexible re-order schedules. We offer API-based logistics tracking and packaging compliant with Amazon FBA, Shopify, and regional distribution centers.
PACKAGING: INDIVIDUAL POLYBAG + UPC LABELFind answers to key technical questions about our manufacturing capabilities, ordering processes, custom pattern adjustments, and international shipping options.
Our standard MOQ for fully customized OEM/ODM cycling jerseys and bib shorts is 100 units per design/colorway. This can be split across different sizes (S, M, L, XL, XXL) to help growing brands manage inventory. For stock-supported designs with custom heat-transfer printing, we can support smaller initial orders.
We source high-density foam chamois pads from established manufacturers in Italy and domestic partners. Options range from 80kg/m³ density pads for short-distance rides to triple-density 120kg/m³ gel-infused pads designed for long-distance gravel and road riding. Custom shapes tailored to male or female anatomy are available.
Yes. We have developed and stored standard sizing patterns for European, North American, and Asian markets. Since cycling apparel requires a close fit, we also accept brand-specific measurement charts and adjust our cutting templates to match your custom specifications.
We use Italian sublimation transfer inks and EPSON high-resolution dye-sublimation printers. Color matching is managed through the Pantone Matching System (PMS). We test and inspect dye transfer settings to ensure colors look correct on technical fabrics and remain stable under sunlight and sweat.
We do. We offer a variety of recycled post-consumer polyester fabrics certified by the Global Recycled Standard (GRS). These eco-fabrics retain the moisture-wicking and elastic properties of virgin polyester while aligning with modern brand sustainability goals.
We provide full export documentation support, including Commercial Invoices, Packing Lists, Certificates of Origin (CO), and customs clearance papers. We work with international sea, air, and express freight forwarders to manage shipping delivery to your port or warehouse.
